Application Case: Material Selection for Automotive Exhaust Systems
Application of 409/436/441 ferritic stainless steels and 304 in different sections of exhaust systems.
Exhaust system temperature decreases along the flow:
- Manifold and near-engine section: severe high-temperature oxidation; 441 or 444 ferritic stainless steel is commonly used, with Nb/Ti stabilization.
- Mid-section: 409/436, balancing cost and corrosion resistance.
- Tail section and muffler: 409 or 436; condensate corrosion is the main risk.
304 can also be used in some sections, but has high cost and large thermal expansion.