Calculate tonnage based on sheet thickness, length, and material strength; selection of V-die and punch.
Bending tonnage estimation: P ≈ 1.42 × sheet thickness² × length × tensile strength / (1000 × V-die width); in practice, use the equipment manufacturer's formula and allow a 20% margin.
Key points:
- V-die width is generally taken as 6-8 times the sheet thickness (use the larger value for stainless steel).
- The punch R angle affects the inner radius and springback.
- Bending long sheets requires consideration of deflection compensation (hydraulic cushion or mechanical compensation).
- Stainless steel has large springback; prioritize equipment with CNC angle compensation.
When selecting, calculate based on the thickest and longest workpiece; avoid the "good enough" approach.