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Heat Input Control for Welding 2205 Duplex Steel
Key points on heat input range, filler metal selection, and control of ferrite/austenite balance.
The key to welding 2205 is maintaining a ferrite-to-austenite balance of approximately 50:50, avoiding excessive ferrite that reduces toughness or causes sigma phase precipitation.
Key points:
- Heat input is generally controlled at 0.5-2.5 kJ/mm; too high causes sigma phase precipitation, too low results in excessive ferrite.
- Select 2209 (ER2209) as filler metal; do not use 316L welding consumables.
- Interpass temperature ≤150°C; forced cooling if necessary.
- Backing shielding gas (argon or argon-hydrogen mixture) must be properly applied to prevent root oxidation.
- Generally no post-weld heat treatment; if required, it must be strictly controlled and the phase ratio verified.
Post-weld metallographic sampling is recommended to confirm the phase ratio.
Compiled by SteelWe editors and industry experts. For industry exchange only; not trading or investment advice. Cite the source when quoting.